Mecatronics Engineering

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https://hdl.handle.net/20.500.11888/10119

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Now showing 1 - 5 of 96
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    Integrating Automation Systems into Pharmaceutical Machinery for Enhanced Efficiency
    (2025-08-04) Waleed Qartallo; Taha Qanazeh; Adnan Abutahnat
    Abstract The project aims to upgrade a brownfield machine currently operating under a conventional control system to a Fourth Industrial Revolution-compliant system, using devices such as a Programmable Logic Control (PLC) system. This transformation will be implemented at Al- Quds Pharmaceuticals Company, located in Ramallah, Palestine. The primary objective is to enhance the efficiency of the company’s manufacturing operations by utilizing an integrated system to collect and analyze real-time data from the equipment. This will lead to improved production quality, minimized operational errors, and optimized periodic maintenance, thereby reducing machine downtime. Key factors to be considered for the project’s implementation include: • Conduct a thorough feasibility study to assess the potential of upgrading the brownfield machine from a conventional control system to a PLC-based system, considering the specific operational requirements. • Develop a detailed system design by identifying and selecting the necessary components, such as sensors, actuators, and emergency stop buttons, ensuring compatibility with the PLC system and the machine’s existing infrastructure. • Implement the designed PLC system, integrating it with the machine to achieve full automation, ensuring precision and control over various operational processes. • Test and evaluate the upgraded machine under real-time operational scenarios to verify performance improvements, reliability, and compliance with Fourth Industrial Revolution standards. The project’s main objective is to advance the pharmaceutical sector in Palestine by addressing the specific needs of Al-Quds Pharmaceuticals. PLC systems offer significant flexibility in handling various industrial processes, making them widely applicable to industries like food production and cosmetics manufacturing, where precision and speed are essential. Applying this technology in the pharmaceutical sector provides a unique opportunity for Al-Quds Pharmaceuticals to stand out among competitors by enhancing production efficiency, ensuring adherence to quality standards, and reducing human error. Furthermore, this transformation allows for seamless future upgrades and expansion, empowering the company to adapt to evolving market challenges. 1
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    Liquid Food Packaging and Filling Line
    (2025-07-13) Ibrahem Jauysi; Ayesh Khatatbe; Nabil Masood
    Abstract This project focuses on the comprehensive design, development, and implementation of an automated labneh filling and packaging machine, specifically tailored to meet the operational needs of small to medium-scale dairy producers. The machine has been engineered to ensure high efficiency, hygiene, and precision in the process of dispensing viscous dairy products like labneh into various container sizes. The system comprises several integrated subsystems: a stainless-steel mixing hopper equipped with an internal agitator motor to maintain uniform product consistency; a screw pump mechanism driven by a calibrated motor to ensure accurate volumetric filling; and a servo-actuated nozzle valve that precisely controls the start and stop of product flow to prevent dripping and ensure clean filling. Additionally, the system is designed for easy cleaning (CIP - Clean-in-Place), using food-grade materials and sanitary connections to comply with food safety standards. Through a combination of mechanical, electrical, and control engineering principles, the machine provides programmable fill volumes, speed control, and sensor-based feedback to optimize the filling process. It reduces manual labor, minimizes product waste, and enhances production throughput. The development process included mechanical simulations, flow rate calculations, motor torque estimations, and prototype testing to refine the accuracy and reliability of the system. Results demonstrated the machine's capability to fill labneh with high repeatability and minimal deviation, making it suitable for commercial applications. This project represents a significant step forward in localized dairy automation, providing a cost-effective and customizable solution for producers seeking to improve product quality and operational efficiency.
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    A MOBILE CNC MACHINE DESIGNED FOR ENGRAVING WOOD PANELS Goliath CNC Machine
    (2025-07-09) Yazan Jaber; Maen Shalabi; Walaa Sadeq
    Abstract: Mechatronics engineers leverage technology and innovative techniques to solve problems related to time, efficiency, and automation. Computer Numerical Control (CNC) machines play a crucial role in industrial applications, from small-scale workshops to large manufacturing facilities. The Goliath CNC introduces a revolutionary approach to CNC machining. This robotic router offers precision cutting and milling capabilities without the need for a fixed, bulky setup. Unlike traditional machines, Goliath is mobile, moving directly across the workpiece using patented sensor-guided technology. This abstract highlights the key features and potential applications of the Goliath CNC, emphasizing its impact on accessibility, flexibility, and efficiency in modern CNC machining
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    3D printing with special materials
    (2025-07-07) Saleh Amer; Mohammad Odeh; Mohammad Sabra
     Abstract This This project explores the use of 3D printing with special materials, focusing on thermoplastic polyurethane (TPU) mixed with a foaming agent. These materials are known for being flexible and lightweight, and their properties can be adjusted by changing the printing temperature, flow, and speed. Our goal was to understand how to get the best possible print quality and mechanical performance from them. To improve the printing process, we added a closed chamber around the 3D printer to control the surrounding temperature. We built a heating system using a heater, fan, thermistor, and Arduino-controlled PID system, which helped keep the temperature stable during printing. We also experimented with different settings — like nozzle temperature, flow, speed and layer height, to see how they affect the final part’s quality. A series of test samples were printed using design of experiment method, and we evaluated how the internal structure and porosity were affected. To measure the strength of the printed parts, we assembled a universal testing machine to perform compression tests and better understand how the materials respond under pressure. We also partnered with SESAME (a scientific research center in Jordan) to scan samples using micro-CT imaging, giving us a clear picture of the internal foam structure. Overall, this project shows how environmental control, parameter tuning, and custom testing can lead to better, lighter, and more reliable 3D printed parts — especially for industries that need flexible or energy-absorbing components like automotive, medical, or wearable devices.
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    Tablet disintegration device r
    (2025-07-07) Yazan Altawil; Anas Shaar; AbdalQader Sharif
    Project’s Abstract: Tablet Disintegration Device is ensuring the effectiveness of tablets by measuring their disintegration behavior and time. The disintegration time of a tablet is a key indicator of its ability to deliver the active pharmaceutical ingredient to the body effectively. If tablets disintegrate too slowly, A significant amount of the drug may be excreted in the feces without being absorbed; if too quickly, the blood level may become too high, causing an overactive response. The project will include the mechanical design of the device as well as accurately simulating the human digestive system, Integration of sensors and control systems to monitor and measure the disintegration process in real-time, Finally Ensure that the device meets industry standards and is calibrated to perform tests accurately and consistently. The project aims to design and develop a mechanical device that simulates the human environment (stomach) in which tablets are disintegrated and is easy to use for medical laboratory technicians. The device consists of: a Media Reserviors, a pump that pushes the liquid into the flow cell and a flow cell where the tablets are placed. The cell contains a Heat Exchanger Coil. The tablet is placed inside the flow cell and once the liquid is pumped from the reservoir through this cell it comes in contact with the tablet and the tablet starts to disintegrate. The flow cell contains a heat exchanger coil which helps in maintaining the temperature of the liquid equal body temperature, Samples of the liquid in the tank can be collected manually (Manual Sampling)or automatically using an another pump (Automated Sampling) Similar devices and applications have been developed for this device such as: ZT 720 Series. However, this project aims to create a more effective solution in terms of accuracy and ease of use.