An-Najah National University Faculty of Graduate Studies Study and Design of An Automatic Control System for Electric Energy Management - Case Study An-Najah National University By Mohammed Khaleel Sa'di "Rashid Al_Mubayed" Supervisor Dr. Samer Mayaleh Submitted in Partial Fulfillment of the Requirements for the Degree of Master in Clean Energy and Conservation Strategy Engineering, Faculty of Graduate Studies, at An-Najah National University, Nablus, Palestine 2008 iii DEDICATION To the owners of the glowing hearts and burning vigor.………………….. To those who sacrificed their money, souls and blood for their faith........... To those who faced the devil of evil and the devil of craving…………….. To Al-Aqsa Intifada martyrs and all martyrs of Palestine………………… To those who loved Palestine as a home land and Islam as a way of life…... To my tender mother, honored father and dear sisters. To all of them, I dedicate this work iv ACKNOWLEDGMENT It's an honor for me to have the opportunity to say a word to thank all people who helped me to carry out this study, although its impossible to include all of them here. To begin with, I'd like to thank Dr. Samer Mayaleh, assistance professor of electrical engineering for his great and continues effort helping me in all stages in this study. Dr. Samer gave me huge assistance through his long experience in this field; he was also patient and scientific. My thanks also go to the staff of Clean Energy and Conservation Strategy Engineering Program in An-Najah National University, especially Dr. Imad Ibrik, the director of Energy Research Center, and the coordinator of this master program, for his valuable and helpful suggestions. Finally, I couldn’t complete this Acknowledgment without express my deep gratitude to my father for his support, my mother for her kindness and patient, my sisters for there encouragement, and my friends for there useful help, and to all people who contribute in this effort. Without all those mentioned above this study could not have seen the light. v Abbreviations ANSI American National Standards Institute ASHREA American Society of Heating, Refrigerating and Air- conditioning Engineers BACnet Building Automation Communications Network BAS Building Automation System CFL Compact Fluorescent Lamp Cu Coefficient of Utilization EC Energy Conservation ECO Energy Conservation Opportunity EMS Energy Management System EPA Environmental Protection Agency EUI Energy Utilization Index FLA Full Load Ampere GHG Greenhouse Gases HVAC Heating Ventilating and Air Conditioning IEC Israeli Electric Corporation IP Internet Protocol Km Maintenance Factor kVAR Kilovolt Ampere Reactive Power kWh Kilowatt hour LAN Local Area Network LLD Lamp Lumen Deprecation LMS Lighting Management System MAC Media Access Control MRS Monitoring Remote System NIS New Israeli Shekel O&M Operation and Maintenance PEA Palestinian Energy Authority PHP Hypertext Preprocessor PIC Programmable Interrupt Controller PIR Passive Infrared Sensor RLA Rated Load Ampere SNMP Simple Network Management Protocol SPBP Simple Pay Back Period TCP/IP Transmission Control Protocol/Internet Protocol TQM Total Quality Management UDP User Datagram Protocol US Ultrasonic Sensor VBA Visual Basic for Application XML Extensible Markup Language vi إقـرار :أنا الموقع أدناه مقدم الرسالة التي تحمل العنوان Study and Design of an Automatic control System for Electric Energy Management - Case Study An-Najah National University - لي إلدارة الطاقة الكهربائيةآدراسة وتصميم نظام تحكم نجاح الوطنيةدراسة حالة جامعة ال اقر بأن ما اشتملت عليه هذه الرسالة إنما هي نتاج جهدي الخاص، باستثناء مـا تمـت اإلشارة إليه حيثما ورد، وان هذه الرسالة ككل، أو أي جزء منها لم يقدم من قبل لنيل أية درجة .علمية أو بحث علمي أو بحثي لدى أية مؤسسة تعليمية أو بحثية أخرى Declaration The work provided in this thesis, unless otherwise referenced, is the researcher's own work, and has not been submitted elsewhere for any other degree or qualification. :Student's name :اسم الطالب :Signature :التوقيع :Date :التاريخ vii Values used Cost of one kWh = 0.73 NIS Cost of one liter of diesel #2 = 5.5 NIS NIS = $ 0.285 viii TABLE OF CONTENTS No. Content Page LIST OF TABLES XI LIST OF FIGURES XIII LIST OF APPENDECE XV ABSTRACT XVI CHAPTER ONE INTRODUCTION 1.1 Scope 2 1.2 Objectives of the Study 6 1.3 Methodology 6 1.4 Thesis Outline 7 CHAPTER TWO LITERATURE REVIEW 2.1 Introduction 11 2.2 The Need for Energy Management 12 2.3 Control Systems and Computers 13 2.3.1 Lighting controls 14 2.3.1.1 Occupant needs 16 2.3.1.2 Building operation 17 2.3.2 Control selection guidelines 18 2.3.2.1 Control devices 19 2.3.2.2 Occupancy sensors 20 2.3.3 Daylighting controls 23 2.3.4 Building controls integration 23 2.3.4.1 Protocols 24 2.3.4.2 Integrated controls 25 2.3.5 Energy savings 26 2.4 Previous Studies 27 CHAPTER THREE DESCRIPTION OF THE AUDITED UNIVERSITY 3.1 Introduction 32 3.2 New Campus Description 33 3.3 University Layout 33 3.4 University Faculties 35 3.4.1 Building description 35 3.4.2 Major energy consuming equipment 35 3.4.3 Electricity bills 37 3.4.4 Weekly load curve 39 3.4.5 Data collection 41 3.4.5.1 Boilers 41 ix No. Content Page 3.4.5.2 HVAC distribution system 41 3.4.5.3 Power factor improvement 42 3.4.5.4 Lighting system 44 CHAPTER FOUR ENERGY AUDIT IN DIFFERENT FACULTIES OF THE UNIVERSITY 4.1 Introduction 46 4.2 Heating System Saving Opportunities 47 4.3 Cooling System Saving Opportunities 52 4.4 Lighting System Saving Opportunities 53 4.5 Summary of the Saving Opportunities 59 CHAPTER FIVE ENERGY CONSERVATION SOFTWARE DEVELOPMENT 5.1 Introduction 63 5.2 Software Components 64 5.3 Software Language 66 5.4 Energy Conservation Measures Flow Charts 66 5.4.1 Lighting system (Lumen Method) 67 5.4.2 Heating system 71 5.4.3 Cooling system 73 5.4.4 Power factor improvement 75 5.5 Software Verification 78 CHAPTER SIX SYSTEM DEVELOPMENT AND ANALYSIS 6.1 Introduction 80 6.2 Methodology 81 6.2.1 Total energy savings potential (Baseline Data) 83 6.2.2 Time of day/week impacts on energy savings 85 6.3 Scheduling Using EMS 86 6.4 Implementation 88 6.5 System Schematic Diagram and Its Main Components 89 6.6 The Benefits of Networked Management 98 CHAPTER SEVEN Light Management and Control Web-Based Software Development 7.1 Introduction 100 7.2 Software Components 100 7.3 Software Language 102 7.4 Flow Charts 102 7.5 Software Design 105 7.6 Principle of the Software 108 x No. Content Page CHAPTER EIGHT TESTING AND RESULTS 8.1 Introduction 111 8.2 PIC and Serial Interface Testing 111 8.3 Occupancy Sensor Testing 112 8.3.1 Commissioning adjustments 112 8.3.2 Sensitivity to motion 113 8.3.3 Timeout adjustment 114 8.3.4 Daylight distribution 114 8.4 XPort Configuration 115 8.5 Energy and Cost Savings Results from Our System 116 8.6 Economical Evaluation of the System 118 CHAPTER NINE CONCLOUSIONS AND RECOMMENDATIONS 9.1 Introduction 123 9.2 Conclusions 123 9.3 Recommendations 125 REFERENCES 126 APPENDICES 130 ب الملخص xi LIST OF TABLES No. Table Page Table (1.1) Electrical energy consumption in 2007, for the West Bank universities 3 Table (2.1) Selecting control devices based on expected lighting profile 20 Table (2.2) Lighting control energy savings examples by application and control type 27 Table (2.3) FY 96/97 savings & cost avoidance 28 Table (3.1) The main faculties and its operating schedules in the university 33 Table (3.2) Buildings description 35 Table (3.3) Major energy consuming equipments 36 Table (3.4) Electrical energy use and cost for the university faculties 37 Table (3.5) Diesel consumption and cost for the university faculties 38 Table (3.6) Boilers flue gas data measured at university faculties 41 Table (3.7) Chillers nameplate 42 Table (3.8) Chillers nameplate (other types) 42 Table (4.1) Excess air and efficiency for the faculty of engineering boilers 48 Table (4.2) Excess air and efficiency for the faculty of science boilers 49 Table (4.3) Excess air and efficiency for the faculty of fine arts boilers 49 Table( 4.4) Excess air and efficiency for the faculty of pharmacy boilers 49 Table (4.5) Boilers saving for the university faculties 51 Table (4.6) HVAC saving for the university faculties 53 Table (4.7) Annual energy saving achieved upon lamps removal specified in appendix 2 54 Table (4.8) Annual cost saving achieved upon lamps removal specified in appendix 2 54 Table (4.9) Annual energy savings results when installing reflectors 55 Table (4.10) Annual cost saving achieved upon the installing reflectors in lamp fixtures in specified lamps 56 Table (4.11) Annual energy savings by installing high- efficiency electronic ballasts 57 xii No. Table Page Table (4.12) Annual energy saving achieved upon the replacement of the specified lamps 57 Table (4.13) Annual cost saving achieved upon installing electronic ballasts, and high efficiency lamps 57 Table (4.14) Domino Effect energy savings (DEES) 59 Table (4.15) Domino Effect cost savings (DEES) 59 Table (4.16) Summary of the saving opportunities 60 Table (5.1) Energy saving report 78 Table (6.1) Average percentage of time each area was occupied with lights on and off, and unoccupied with lights on and off 84 Table (6.2) Average percentage of energy used and waste for weekdays and weekends 85 Table (8.1) Descriptive statistics for room area, connected lighting load, and power density for each application 117 Table (8.2) The effects of time delay on energy and cost savings for the total monitoring period 118 Table (8.3) Capital investment cost of the system 119 xiii LIST OF FIGURES No. Figure Page Figure (1.1) Electrical energy consumption in 2007, for the West Bank universities 4 Figure (1.2) Percentage of electrical energy consumption for An-Najah National University campuses 4 Figure (2.1) Occupancy sensor control system 21 Figure (2.2) Selecting occupancy sensor types 22 Figure (2.3) Control network running LonMark and BACnet 25 Figure (3.1) New campus layout 34 Figure (3.2) Electrical energy consumption for the university faculties 38 Figure (3.3) Energy cost distribution (elect. vs. fuel) 39 Figure (3.4) Weekly load curve for the faculty of Engineering 40 Figure (3.5) Weekly load curve for the faculty of Science 40 Figure (3.6) Weekly load curve for the faculty of Fine Arts 40 Figure (3.7) Weekly load curve for the faculty of Pharmacy 40 Figure (3.8) Average power factor measured at the Engineering faculty 43 Figure (3.9) Average power factor measured at the Science faculty 43 Figure(3.10) Average power factor measured at the Fine Arts faculty 43 Figure(3.11) Average power factor measured at the Pharmacy faculty 43 Figure (4.1) Combustion efficiency chart for #6 fuel oil 50 Figure (4.2) Energy cost before and after improvements 61 Figure (4.3) Percentage of energy saving by ECM 61 Figure (5.1) Energy management program main data screen display 64 Figure (5.2) Block diagram of the main data screen display 65 Figure (5.3) Flow chart of Lumen Method function 69 Figure (5.4) Flow chart of Lumen Method lighting distribution 70 Figure (5.5) Flow chart of heating system function 72 Figure (5.6) Flow chart of cooling system function 74 Figure (5.7) Flow chart of power factor function 76 Figure (6.1) Faculties distribution of the campus through the network 81 Figure (6.2) Circuit diagram for EMS-based scheduling, large building 87 xiv No. Figure Page Figure (6.3) Circuit diagram for EMS-based scheduling, small building 87 Figure (6.4) Wiring for combination occupancy and light sensors 88 Figure (6.5) System block diagram 89 Figure (6.6) Lighting control board schematic diagram 90 Figure (6.7) Lighting control panel 91 Figure (6.8) Pin diagram of PIC16F877 92 Figure (6.9) RS232 Serial Port 92 Figure (6.10) Pin diagram of ULN2003 93 Figure (6.11) XPort Direct+ embedded device server 93 Figure (6.12) XPort schematic carrier board 95 Figure (6.13) a) DT-200 Dual Technology sensor. b) Coverage area 95 Figure (6.14) Powerpack wiring diagram 96 Figure (7.1) Block diagram of the main data screen display 101 Figure (7.2) Flow chart of the software main functions 103 Figure (7.3) Flow chart of the lighting control procedures 104 Figure (7.4) Software home page 106 Figure (7.5) Software main display screen 106 Figure (7.6) Software lighting control 107 Figure (7.7) Room lighting monitor 107 Figure (8.1) PIC16F877 and MAX232 testing board 111 Figure (8.2) Lighting control kit 112 Figure (8.3) Sensor placement: a) Classroom, b) Office, c) Laboratory, d) W.C 113 Figure (8.4) Classroom lighting distribution 115 Figure (8.5) Setup menu options 116 xv LIST OF APPENDICES No. Appendix Page Appendix 1 Illumination Standards 131 Appendix 2 Existing Lighting System 133 Appendix 3 Measured Weekly Load Curve 171 Appendix 4 Sample of Measured Illumination 183 Appendix 5 Sensors Drawing 190 Appendix 6 XPort Direct Plus Data Sheet 192 Appendix 7 DT-200 Occupancy Sensor Data Sheet 207 Appendix 8 Software Sample Codes 214 xvi Study and Design of an Automatic Control System for Electric Energy Management – Case Study An_Najah National University By Mohammad Khaleel Sa'di "Rashid Al_Mubayed" Supervisor Dr. Samer Mayaleh Abstract The energy situation in Palestine, the efficient use of energy, and the energy conservation in universities, is not in a better condition than most developing countries. In this thesis, we have established a start or a beginning step toward the efficient use of energy and energy conservation in universities through conducting several energy audits in some faculties of An-Najah National University which are considered as high energy consumers and allocate the potential for energy savings opportunities. In this thesis we have successfully proven that there is a huge potential for energy savings in the Palestinian universities sector (15-25%) by implementing some energy conservation measures (with no or low cost investment) on the most energy consumption equipment such as boilers, air conditioning, and lighting system. Where we have achieved a percentage of saving 24% in the lighting system (low cost), 7% in the cooling system (no cost), and 5% in the heating system (no cost). In addition, we succeeded in developing a new energy management software, which is used to estimate the total energy savings from each opportunity in our study, this program has several advantages through tabulating large quantities of energy use data, minimizing calculation errors, and providing reliable and neatly organized data for use in analysis and post-retrofit troubleshooting. xvii In this thesis also we have designed and implemented a new web- based automatic light management and control system , in order to reduce the lighting consumption, by taking into account the classrooms schedule table, the occupancy sensors, and the daylight distribution, this system resulted in extra saving of 45%. 1 CHAPTER ONE INTRODUCTION 2 Chapter One Introduction 1.1 Scope Electrical energy bill in the West Bank is very high, Palestine imports all its need of energy (electric, petroleum, and gas) from Israel electrical company (IEC), which make the price uncontrollable. The economic situation of the Palestinian people is very bad, the political and social situation is uncertain because of Israeli occupation. Due to the bad situation of all the factors given above, we must take all the possible efforts to reduce electrical energy consumption in our country, because decreasing the consumption affects the economy and contributes to keeping our environment clean. Higher education sees much attention at various levels in all countries of the world, in addition to being a contributor to steady development to better meeting the needs of the individual and society. Undoubtedly, higher education has witnessed a remarkable development in Palestine during the last decade despite the difficulties faced by our Palestinian society, of which the Israeli occupation is the main cause. The higher education sector in Palestine consists of 46 institutions in the academic year 2006/2007, which provide educational services for more than one hundred and thirty two thousand students [1], these institutions are distributed as follows: 3 - 13 universities which award Bachelors', Masters', and PhD degrees. - 12 university colleges, offering Bachelor's degree and 2 years Diploma. - 21 community colleges, offering Diploma level. The annual electrical energy consumption of the universities in the West Bank, is illustrated in table 1.1. Table (1.1): Electrical energy consumption in 2007, for the West Bank universities Universities Area (m2) Std # Consumption (kWh/Year) EUI (kWh/m2) An-Najah National University 106,825 16,000 3,215,432 30.1 Palestine Polytechnic University 22,004 4,311 1,144,208 52.0 Palestine Technical University 13,100 1,500 218,627 16.7 Arab American University 31,263 3,051 1,258,222 40.2 Al-Quds Open University 28,786 35,425 949,940 33.0 Bethlehem University 14,850 5,500 653,400 44.0 Al-Quds University 36,886 7,600 1,426,746 38.7 Hebron University 17,000 2599 637,520 37.5 Birzeit University 66,000 7,172 2,350,000 35.6 Total 336,714 83,158 11,854,095 In our ongoing attempts to reduce the Palestinian electrical bill, we decided to study the energy consumption in a very important sector which is universities; in particular we took An-Najah National University, as a case study in this thesis to manage and reduce the energy consumption. Since it has four campuses, big buildings, huge and different loads, this will make the energy management more sensible and feasible. In fact, there was no any previous or current experience in the field of energy management, which urged us to built our research. After reviewing the energy bills of An-Najah National University, it became obvious to us that it, like many commercial buildings and 4 establishments suffers from high consumption with respect to its connected loads, as shown in figure 1.1. 0 500,000 1,000,000 1,500,000 2,000,000 2,500,000 3,000,000 3,500,000 A n- na ja h N at io na l U ni ve rs ity B irz ei t U ni ve rs ity A l-Q ud s U ni ve rs ity A ra b A m er ic an U ni ve rs ity Pa le st in e Po ly te ch ni c U ni ve rs ity A l-Q ud s O pe n U ni ve rs ity B et hl eh em U ni ve rs ity H eb ro n U ni ve rs ity Pa le st in e Te ch ni ca l U ni ve rs ity West Bank Universities Electrical Energy Consumption kWh/year Figure (1.1) : Electrical energy consumption in 2007, for the West Bank universities Also figure 1.2 shows the percentage of the total electrical energy consumption in 2007, distributed on the four campuses. The total electrical energy consumption was approximately 3,215,432 kWh. Percentage of electrical energy consumption for An-Najah National University Campuses Khudouri Campus 4% New Campus 42% Hisham Hijawi Campus 8% Old Camups 46% Old Camups Khudouri Campus Hisham Hijawi Campus New Campus Figure (1.2): Percentage of electrical energy consumption for An-Najah National University campuses 5 So, we suggest that the university must adopt new energy improvement projects, as developments in technology open up new opportunities. Such investment allows the university to maintain control of increases in utility costs. Our research focused specifically on lighting efficiency in campus classrooms. We identified electrical energy waste as one of the current and most pressing obstacles to the fulfillment of our committed goal - sustainability. In an attempt to solve this problem, we design an automatic light and management control system in a more efficient way to light classrooms by installing occupancy (motion) sensors in these rooms. This will not only reduce the total energy consumption of the university, but it is projected to significantly reduce energy costs to the university over time. However, in all occupancy lighting control situations, the operation of the lighting by the occupants emerges as the dominant factor in determining potential lighting energy savings. Generally, lighting energy reductions from occupancy sensors will roughly follow room vacancy rates. Savings will be, of course, modified by occupant responsiveness in turning off lights in unoccupied areas. Such behavior is also impossible to evaluate within a laboratory environment. Thus, we intended to conduct a series of tests of the technology using a "before and after" measurement to determine actual potentials. Moreover, the utilization of this new developed light and management control system will keep An-Najah National University on the forefront of environmental technologies, a goal that is extremely important to primary educational institutions. 6 1.2 Objectives of the Study In this study we will concentrate on the following activities: Main objective: "Study and Design of an Automatic control System for Electric Energy Management - Case Study: An-Najah National University". Specific objectives: Reduce the energy consumption of An-Najah National University and consequently energy bills by designing light and management control system. Designing a well-structured software to supervise and monitor the lighting system remotely through the internet. Make strategies to increase energy performance in universities sector. Contribution in keeping our environment clean. 1.3 Methodology The methodology is divided into three categories: • First category: Collecting data and energy audit. 1. Establishing energy audit for the new campus of An-Najah National University. o Identifying the types and costs of energy use, to understand how that energy is being used and possibly wasted. 7 o Identifying and analyzing the alternatives, such as operation techniques and/or new equipments that could substantially reduce energy cost. o Performing an economic analysis on those alternatives and determine which ones are cost effective for our target. 2. Utilizing the energy audits recommendations to determine the energy conservation opportunities. 3. Making some suggestions on the best lighting fixtures which have been tested world wide and approved in energy conservation. • Second category: Designing a well-structured energy management software, to realize the energy conservation opportunities. • Third category: Designing a lighting panel for controlling lights remotely from any computer connected to intranet of the university, through a user graphical interface software that we have designed. 1.4 Thesis Outline This thesis is divided into (9) chapters including this introductory chapter. In chapter one of this thesis, a brief description of the energy situation in Palestine was presented, together with the objectives of the study and the methodology. In chapter two, literature review in the field of energy efficiency and conservation in universities was presented. The most energy consumption 8 systems were lighting system, boilers, and air conditioning. Also the control strategies for lighting system were discussed. Chapter three presents, a brief description for the audited university in this thesis , the annual electric and fuel energy consumption in addition to the energy bill analysis for each faculty were also discussed. Chapter four presents, the energy conservation measures implemented on each system from the technical and economical sides, the amount of energy savings in each energy conservation opportunity of each system with the required investment and the simple payback period were found and analyzed. The amount of energy saving that could be achieved through the no/low cost investment in university is 15 - 25%, as a result of decreasing the demand on energy, which enhances the national economy and leads to a huge reduction in the harmful environmental emissions such as CO2. Chapter five presents, the developed energy conservation software, illustrating the methods employed in energy conservation, and transforming them into mathematical models and flow charts, to find the total energy saving from each opportunity in our study. In chapter six the system development and analysis of the occupancy sensors were presented, descriptive statistics were calculated and cost analysis were performed for weekdays, weekends, and for the total monitoring period. the percentage of saving in each area were measured for the occupancy sensor. Description of the system main components and operation, and the installation of the sensors were also presented in this chapter. 9 Chapter seven presented, the light management and control web- based software development, illustrating the main components, its language, flow charts, the designing procedures, and the principle work. Chapter eight presents, the system testing and results of the new developed automatic light and management system, the PIC and serial interface, the XPort Direct+ configuration and its kit, the placement and adjustment of the occupancy sensors, the daylight distribution, the impact of time delay on energy saving, and the economical evaluation of the designed system. In chapter nine the conclusion and recommendations for our thesis are presented. 10 CHAPTER TWO LITERATURE REVIEW 11 Chapter Two Literature Review 2.1 Introduction The energy management program is a systematic on-going strategy for controlling a building's energy consumption pattern. It is meant to reduce waste of energy and money to the minimum permitted by the climate where the building is located, its functions, occupancy schedules, and other factors. It establishes and maintains an efficient balance between a building's annual functional energy requirements and its annual actual energy consumption [2]. A whole systems viewpoint to energy management is required to ensure that many important activities will be examined and optimized. Presently, many businesses and industries are adopting a Total Quality Management (TQM) strategy for improving their operations. Any TQM approach should include an energy management component to reduce energy costs [2]. The primary objective of energy management is to maximize profits or minimize costs. Some desirable sub-objectives of energy management programs include: 1. Improving energy efficiency and reducing energy use, thereby reducing costs. 2. Cultivating good communications on energy matters. 3. Developing and maintaining effective monitoring, reporting, and management strategies for wise energy usage. 12 4. Finding new and better ways to increase returns from energy investments through research and development. 5. Developing interest in and dedication to the energy management program from all employees. 6. Reducing the impacts of curtailments, brownouts, or any interruption in energy supplies. 2.2 The Need for Energy Management Business, industry and government organizations have all been under tremendous economic and environmental pressure in the last few years. Being economically competitive in the global marketplace and meeting increasing environmental standards to reduce air and water pollution have been the major driving factor in the most of the recent operational cost and capital cost investment decisions for all organizations. Energy management has been an important tool to help organizations meet these critical objectives for their short term survival and long term success [2]. Energy management is necessary to Palestine because: 1. Electric energy management is good for the Palestinian economy, as the balance of the payments becomes more favorable. 2. Electric energy management make us less vulnerable to energy cutoffs or curtailments due to political unrest. 3. Energy management is friendly to our environment as it eases some of the strain on our natural resources and may leave a better world for future generation. 13 2.3 Control Systems and Computers Energy use can be controlled in order to reduce costs and maximize profits. The controls can be as simple as manually turning off a switch, but often automated controls ranging from simple clocks to sophisticated computers are required. Our view is that the control should be as simple and reliable as possible. As one moves through this hierarchy of controls, each level of automation and complexity requires additional expenditure of capital. That is, the automated controls are more expensive, but they do more. Because choosing the proper type of control is often a difficult task, we will explore this decision process. Computers can also help the energy manager in the analysis of proposed and present energy systems. Some excellent large-scale computer simulation programs have been written that enable the energy analyst to try alternative scenarios of energy equipment and controls, such as BLAST 3.0 and DOE-2.1D [3]. Every piece of energy-consuming equipment has some form of control system associated with it. Lights have on-off wall switches or panel switches, and some have timers and dimmer controls. Motors have on-off switches, and some have variable speed controls. Air conditioners have thermostats and fan switches. Large air conditioning systems have extensive controls consisting of several thermostats, valve and pump controls, motor speed controls, and possibly scheduling controls to optimize the operation of all of the components. Large heating systems 14 have modulating controls on the boilers and adjustable speed drives on pumps and variable air volume fans [3]. These controls are necessary for the basic safety of the equipment and the operators, as well as for the proper operation of the equipment and systems. Our interest is in the energy consumption and energy efficiency of this equipment and these systems, and the controls have a significant impact on both of these areas. Controls allow unneeded equipment to be turned off, and allow equipment and systems to be operated in a manner that reduces energy costs. This may include reductions in the electric power and energy requirements of equipment, as well as the power and energy requirements associated with other forms of energy such as oil, gas and purchased steam. 2.3.1 Lighting controls Controls are an excellent way to reduce lighting energy while enhancing lighting quality. Occupancy sensors can eliminate wasted lighting in unoccupied spaces. Daylighting controls or advanced load management can reduce lighting demand when energy is most expensive. And manual dimmers, which allow occupants to adjust light levels to their preference, are becoming more affordable. Lighting controls have been shown to reduce lighting energy consumption by 50% in existing buildings and by at least 35% in new construction [4]. Lighting control systems are becoming digital. Digital lighting control systems have been developed as stand-alone systems or as part of building- wide automation systems. In a digital system, each segment of 15 the lighting system has its own device-specific address. That allows commands to be issued to specific portions of the building’s lighting system. Digital systems can perform the same lighting automation functions that independent, stand-alone systems perform, only better. They can schedule the operation of lights in any area within the facility. They can override the set schedule to match changes in operating schedules. They can monitor occupancy patterns in an area and adjust the operation of the lighting systems as required [5]. Digital systems also give facility executives the ability to control building lighting energy use from any location. In addition to providing a central control station for the building’s lighting systems, most digital systems are Internet compatible, allowing managers to monitor and control building lighting systems from any location that has Internet access. The ability to remotely control building lighting systems is particularly important for facilities facing high or uncertain electricity costs. One method of reducing those costs is to limit the facility’s demand for electricity during peak-use periods when rates are the highest. During these times, the lighting control system can turn off as many lighting system components as possible, or dim those systems that are equipped with dimming ballasts. With building lighting systems accounting for such a large portion of the electrical load, any reduction in lighting load during peak-rate periods will translate into savings, in both energy use and energy demand charges [5]. 16 Another benefit of digital lighting control systems is their ability to monitor the operation of the lighting systems. At the minimum, the digital system can receive feedback from each lighting system, confirming that it is on or off as commanded. The digital system can also monitor the number of hours that the lights are operated in a given area, as well as the number of times the lights are turned on, which are the most important factors in determining lamp life. Using this information, managers can schedule the group relamping of particular areas in the building before the number of lamp burnouts becomes excessive while ensuring that the lamps have been used for as long as possible [5]. Most facility executives can expect to achieve a 25 to 45 percent reduction in lighting energy use by implementing an automated lighting control program [6]. Most facilities will recover their investment in lighting automation in two years or less. The actual savings and payback that will be achieved depend on a number of factors, including how the facility uses lighting, the type of lighting systems installed, the hours that lighting is required, the lighting level needed, when the lights are required and the ability of the facility to make use of daylighting. 2.3.1.1 Occupant needs Lighting controls are intended to fulfill two, potentially conflicting, objectives: (1) reduce lighting energy costs and (2) maintain or improve occupant satisfaction and comfort. Except for the most humble of lighting controls -the manual wall switch- lighting controls have historically had little to offer the building occupants. In the past, the occupants' lighting control needs were thought to be adequately served if they could turn their 17 lighting on or off when arriving or leaving work. In the modern work environment, this attitude is no longer sufficient. Changing visual needs is now the norm rather than the exception and controls can help to meet this variety of needs [7]. 2.3.1.2 Building operation Cognizant building managers use the building lighting control system as a tool to control building operation costs. Since lighting energy is a substantial fraction of electric energy in many buildings, improved lighting controls can have a major positive impact on building energy consumption and peak demand. Savings from lighting controls may come from: • Reduced electric lighting use. • Reduced peak demand charges. • Downsizing HVAC equipment (reduced first cost). • Reduced HVAC operating costs. • Lower maintenance costs. • Productivity improvements. Lighting also affects other building loads, especially HVAC. The usual “rule of thumb” is that every watt saved in lighting saves an additional 1/4 watt in avoided HVAC energy [8]. 18 Most controls require commissioning to ensure that they operate according to design intent and are properly adapted to local conditions. With occupancy sensors, the time delay and sensitivity should be adjusted for each workspace. With automatic daylighting controls, the sensitivity to changes in daylight must be set for local room conditions. Initial commissioning may be done by a professional or by the facility management staff, but for best performance, occupants should be involved in fine-tuning control system operation according to their preference [9]. 2.3.2 Control selection guidelines This section provides an overview of general control strategies and devices, as well as several useful tables to evaluate which strategies and devices are appropriate for various space types. There are several general strategies for using lighting controls to reduce operating costs and improve lighting system functionality: 1. Occupancy Sensing: Turning lights on and off according to occupancy as detected with occupancy sensors. Appropriate for unpredictable occupancy patterns. 2. Scheduling: Turning lights off according to program using programmable relays, timers and other time clock devices. Appropriate for predictable occupancy patterns. 3. Tuning: Reducing power to electric lights in accordance with the user needs at the time. Tuning may be accomplished with dimming devices, but bi-level switching of overhead lighting should also be considered, especially when daylight is available. 19 4. Daylighting: Reducing power to electric lights or turning lights off in the presence of daylight from side lighting or top lighting. Daylighting controls typically employ a photo sensor, linked to a switching or dimming unit that varies electric light output in response to available daylight. Bi-level switching should be considered if dimming is not economically justified. 5. Demand Limiting: Reducing electric lighting power during or in anticipation of power curtailment emergencies. During Emergency Alerts periods lighting loads can be shed either through voluntary curtailment or automatically by the facilities manager or utility service provider. 6. Lumen Maintenance: Compensating for lamp lumen depreciation using a photocell. This strategy is generally deprecated today, as the lamp lumen depreciation from modern building lighting systems is too small to make lumen maintenance economically viable. 7. Integrated system: Integrated lighting controls provide all necessary control adjustments and inputs at one location, where several control strategies can be applied at once. Although integrated controls are somewhat more expensive, the convenience of having one accessible location for performing all system commissioning can reduce setup and maintenance costs. 2.3.2.1 Control devices The above control strategies define what the lighting controls do. The control devices are the physical equipment that is installed to 20 implement the desired control strategies in a particular application. The needs of both the lighting users and the facility manager must be considered when developing the lighting control program. Control selection should consider the building’s expected electric load profile as shown in table 2.1. For example, daylighting control may be very attractive for a building with peak loads during daylight hours, to reduce demand charges, but not interesting for a building with most of its electric use at night. For this application, adaptive compensation may be a more cost-effective strategy [10]. Table (2.1): Selecting control devices based on expected lighting load profile [10] Lighting use profile Selection Devices Typical work hours 8 to 5 with limited weekend use Select controls that reduce peak demand Occupancy sensors and photo sensors for tenant spaces Time clock devices for public areas Extended hours Select controls that reduce unpredictable use Occupancy sensors Manual dimming/multilevel switching for adaptive compensation 24-hour Select controls that reduce lighting day and night Photo sensors Manual dimming/multilevel switching for adaptive compensation Event-oriented operation Manual controls work best Manual dimming Multilevel switching 2.3.2.2 Occupancy sensors Occupancy sensors are switching devices that respond to the presence and absence of people in the sensor’s field of view. The occupancy sensor system is usually made up of one or more components, which include a motion detector and a control unit consisting of a 21 transformer for power supply and a relay for load switching, sometimes called a power pack. The sensor sends a signal to the control unit that switches lights on and off. Most sensors include manual and/or automatic controls to adjust sensitivity to motion and to provide a time delay for shut-off of lights upon vacancy. The relationship between the power supply, relay, controller and motion detector is shown in figure 2.1. Figure (2.1): Occupancy sensor control system [7] Figure 2.2 provides a flow diagram to help decide whether Ultrasonic, PIR, or Dual-technology occupancy sensors are more appropriate for a particular application. 22 Figure (2.2): Selecting occupancy sensor types [7] 23 2.3.3 Daylighting controls Daylighting controls are devices that regulate the level of illumination provided by electric lights in response to the presence of daylight. They usually consist of a sensing device (photocell or photo sensor) that monitors either the total light level in the space or the available daylight level at the daylight aperture, and a control module that then switches or dims the electric lighting to maintain the needed illumination with minimal energy use. Since daylight may be present in large areas of commercial buildings for many hours of the day, automatic photo electrically controlled lighting systems can easily save 10–50% of the annual lighting energy [11], reducing both building operating costs and consumption of natural resources. Equally important, since daylight availability usually coincides with the utility’s peak demand profile, daylight controls can also reduce peak demand charges. 2.3.4 Building controls integration There are many benefits to integrating the operation of the building lighting with other electrical loads in a building, especially if the overhead lighting is dimmable. Even in facilities without dimmable lighting systems, there are economies from combining switching control of lighting circuits with other building electric loads. Scheduling controls require commissioning the operation of many lighting zones in a complex, and this is best accomplished from one facility. As lighting averages 37% of a typical commercial building’s total electrical demand, reducing power to a 24 building’s dimmable lighting system by 25% (hardly noticeable in terms of light output) would reduce a building’s electric demand by 10% [7]. With dimmable lighting, it is even possible to adjust lighting power according to the hourly price of energy or other utility pricing signal. 2.3.4.1 Protocols Integrating lighting control with other building equipment requires consideration of the protocols used to allow communications between control products from different equipment vendors. The development and acceptance of open-protocol communications standards for building equipment controls and the pervasiveness of the Internet are creating new opportunities for building owners and operators. BACnet (Building Automation Communications network) is an open-protocol standard (ASHRAE/ANSI standard) for intermediating BAS transactions, as is LonMark, which is based on LonWorks from the Echelon Corp [7]. Both protocols integrate control networks from different vendors with the Internet. Both protocols use the Internet (or TCP/IP) as the communications medium between control networks. Most modern buildings already have wiring to support their computer networks; this “road” serves as well for building equipment communications as it does for enterprise computing. Comparisons between LonMark and BACnet are beyond the scope of these guidelines, but any modern building using BAS controls will probably elect to use a hybrid system with some equipment running LonMark and other control networks running BACnet as shown in figure2.3. Gateways between LonMark and BACnet are straightforward. 25 Figure (2.3): Control network running LonMark and BACnet [7] 2.3.4.2 Integrated controls With integrated controls, more than one lighting control strategy is implemented at a time with the same lighting hardware. For example, integrated controls for a classroom application might exploit daylighting, tuning, and scheduling all with the same hardware. By combining more than one strategy, more energy can potentially be saved and the greatest economic benefit extracted from the investment in controls. Combining several strategies increases the economic benefits if the marginal cost of adding additional strategies onto one base strategy is small. While integrated controls offer the potential of greater energy savings and more highly responsive lighting systems, they also run the risks inherent in any complex system: more complexity in design and more difficulty in diagnosing failure. These trade-offs should be carefully considered in the design of a system [7]. 26 2.3.5 Energy savings Lighting controls reduce building operation costs. Properly operated lighting controls reduce lighting energy when lighting is unnecessary and reduce lighting demand when and where possible. Occupancy sensors reduce the time of lighting operation. Time switches and programmable relay systems also reduce hours. Dimming controls, such as daylighting, reduce or eliminate lighting power throughout the day even in occupied areas. Reducing energy use during peak periods may also reduce lighting demand and related peak demand charges. Since every building is different, it is difficult to know how much energy lighting controls are likely to save in any given application. In large part, the energy savings from controls depend on how the building lighting was operated before the controls were installed. If building occupants are conscientious with lighting, then energy savings would be modest. However, many buildings enclose spaces where automatic controls can significantly reduce wasted lighting energy by eliminating lighting during unoccupied times or reducing electric light levels where adequate daylight is available [7]. Table 2.2 presents estimates of the maximum yearly energy savings that would be expected per controlled circuit according to control type, space type and typical hours of operation. The energy savings values listed are the maximum expected values, not the average, and assume that the control devices are properly specified, installed, and commissioned. 27 Table (2.2): Lighting control energy savings examples by application and control type. [7] Space type Controls type Maximum expected yearly energy savings Private Office Occupancy sensor 45% Side lighting w/photo sensor 35% Manual dimming or multilevel switching 30% Laboratory Side lighting w/photo sensor 40% Occupancy sensor 35% Classroom Multilevel switching 15% Side lighting w/photo sensor 40% Occupancy sensor 25% 2.4 Previous Studies Energy management is becoming a major concern on university campuses. The university’s facilities are an eclectic mix of building styles and construction, including research facilities, libraries, offices, auditoriums, dormitories, classrooms, dining halls, a central steam-heating plant, individual building chillers for air conditioning, thousands of lighting fixtures and exit lights. The Duke University Board of trustees had been approved of $ 3.5 million loan , in September 1996. After 8 years, definitely in June 2004, the energy management program has saved over $4.7 billion in directly metered utilities [12]. Initially the university focused on projects that were relatively easy to implement and that produced immediate savings. The initial projects fell into the general categories of steam trap maintenance, lighting improvements, and HVAC repair and replacement. The sample of saving in the period of FY 96/97 are illustrated in the next table: 28 Table (2.3): FY 96/97 savings & cost avoidance [12] Efficiency measure Detail First Cost ($) Estimated annual saving Simple payback (years) Steam Traps Trap maintenance pilot program. 12,472 $10,393 1.2 Compact Fluorescent Lamps Energy efficient replacement for incandescent lamps. Consume less energy and have longer life. 83,622 $25,340 3.3 LED Exit Signs Consume much less energy than incandescent signs and last many times longer. 58,464 $12,180 4.8 Motion Sensors Save energy by automatically turning off lights during unoccupied periods. 2,565 $1,166 2.2 HVAC Controls Replacement of pneumatic controls by DDC enabled more efficient operation of buildings. 59,400 $11,000 5.4 University of New Brunswick has two campuses, one in Fredericton and the other in Saint John. The university has been investing in energy conservation measures for three decades. These investments have enabled the university to control the rate at which its utility costs have increased, and students have profited by an improved learning environment. During the energy crisis of the 1970s, the university installed an automated energy management system that utilized Honeywell Delta 1000 panels and was monitored by a central computer located in the Services Building. The system introduced, for the first time, occupancy scheduling and monitoring of heating, ventilation and air-conditioning systems. In 1991 the front end of the Automated Energy Management System was upgraded to a Honeywell Graphic Central System. The Graphic Central System was accessible from one work station utilizing a Dell 425E computer. The upgraded system was user friendly and it dramatically increased the capacity of the automation system. Occupancy scheduling 29 and monitoring of 50 heating, ventilation and air-conditioning systems in 11 facilities was provided by the system [13]. In 1996, the university's Board of Governors approved an energy management program for the Fredericton campus. The program calls for an investment in energy conservation projects of up to $1,900,000. Projected annual cost avoidance of all projects was $436,000, resulting in a simple payback of 4.36 years [14]. Elizabethtown College in Pennsylvania, has recently started a ‘Green Lights Program’ in which all regular light switches in common areas (i.e. social rooms, laundry facilities, and bathrooms) will be replaced with occupancy sensors. Green Mountain College in Poultney, Virginia has begun to use the EPA’s Energy Star™ program to replace inefficient light fixtures and switches in order to cut energy costs while improving building conditions and helping the environment [15]. Large universities, on the other hand, have engaged in much more extensive audits and programs for obvious reasons. Princeton University, for example, has the most thorough online environmental audit regarding energy use. Princeton has installed motion and daylight sensors in classrooms, auditoriums, and hallways. According to their research, these sensors result in an approximate 50% reduction in classroom lighting and a 20-25% reduction in hallway lighting demands [16]. Princeton’s Environmental Audit Team has made further recommendations that motion and daylight sensors be installed in dormitory bathrooms to reduce electrical waste because lights in dormitory bathrooms are rarely, if ever, switched off. 30 Brown University is also worth mentioning here because a project team recently researched lighting efficiency at Brown University as part of an environmental geology course. The goal of the lighting efficiency project at Brown was to determine whether or not timers and/or motion sensors should be installed in dormitory and office hallways to reduce energy consumption and expenditures. Their findings, however, showed that sensors may not be the most energy efficient method of reducing lightening in hallways at night. Dimming hallway lights seems to be a much better option, according to the students who conducted this audit [16]. In addition, they recommend that installing motion sensors in on- campus bathrooms would not be a feasible option for Brown University. 31 CHAPTER THREE DESCRIPTION OF THE AUDITED UNIVERSITY 32 Chapter Three Description of the Audited University 3.1 Introduction An-Najah National University is recognized as Palestine's leader in higher education. In almost 90 years of teaching, the university has been playing a leading part in the development of modern higher education in Palestine. The university is one of the pioneering and well-established universities in Palestine. Students from different parts of the country attend the university in pursuit of learning, knowledge and personal development. The university has four campuses distributed between the cities of Nablus and Tulkarm. There are three campuses in Nablus: the Old Campus, the New Juneid Campus, and Hisham Hijawi College of Technology Campus. The fourth Campus is Khudouri which is located in the city of Tulkarm. An energy conservation study was performed for An-Najah National University in Nablus. The study objective was to obtain an overview of existing building energy consuming systems related to the lighting, Heating Ventilating and Air Conditioning (HVAC), and building control. In order to determine the energy consumed by this buildings, daytime walk-through were performed, building occupants were questioned as to equipment and building usage schedules. Most building characteristics and systems were also discussed. 33 3.2 New Campus Description The new campus of An-Najah National University is constituted by four different poles (buildings) located at 121,000m2 land in the west region of Nablus city, named building of Fine Arts which consists of: School of Arts, Faculty of Graduate Studies, College of Law and Theater building, building of Science and IT which consists of: Faculty of Science, Faculty of Optometry and Faculty of IT, Pharmacy & Medicine building and building of Engineering College. The description of the main faculties and its operating schedules could be seen in table 3.1. Table (3.1): The main faculties and its operating schedules in the university Faculty Area (m2) Working hours / day From To Engineering 12.795 8 AM 5 PM Pharmacy & Medicine 7.700 8 AM 5 PM Science, IT and Optometry 19,250 8 AM 5 PM Fine Arts, Graduate Studies and Law 12.185 8 AM 5 PM 3.3 University Layout The general layout of the university and the location of the main faculties is shown in figure 3.1. 34 Figure (3.1): New campus layout ÇáãÓ ÑÍ 35 3.4 University Faculties 3.4.1 Building description Table 3.2 shows the general description of the buildings, which may give some of the no cost opportunities to reduce energy consumption. Table (3.2): Buildings description Faculty of Engineering Gross area (m2) X Ceiling height (m) = Volume (m3) 12,795 X 3 = 38385 Conditioned floor area (if different than gross floor area) (m2) 1270 m2 Total southern exterior glass area (m2) 134 m2 Single panes (m2) 134 m2 Double panes (m2) 0.0 Other general building descriptions Faculties of Science, IT and Optometry Gross area (m2) X Ceiling height (m) = Volume (m3) 19,250 X 3 = 57750 Conditioned floor area (if different than gross floor area) (m2) 763 m2 Total southern exterior glass area (m2) 222 m2 Single panes (m2) 222 m2 Double panes (m2) 0.0 Other general building descriptions Faculties of Fine Arts, Graduate Studies and Law Gross area (m2) X Ceiling height (m) = Volume (m3) 12,185 X 3 = 36555 Conditioned floor area (if different than gross floor area) (m2) 2,185 m2 Total southern exterior glass area (m2) 84 m2 Single panes (m2) 84 m2 Double panes (m2) 0.0 Other general building descriptions Faculties of Pharmacy and Medicine Gross area (m2) X Ceiling height (m) = Volume (m3) 7,700 X 3 = 23,100 Conditioned floor area (if different than gross floor area) (m2) 298 m2 Total southern exterior glass area (m2) 50 m2 Single panes (m2) 50 m2 Double panes (m2) 0.0 Other general building descriptions • Not all the faculties southern windows have curtains (shutters). 3.4.2 Major energy consuming equipment Table 3.3 lists the major energy consuming systems and equipments in the university faculties. 36 Table (3.3): Major energy consuming equipments Equipment / System Faculty of Engineering Faculties of Science, IT and Optometry Faculties of Fine Arts, Graduate Studies and Law Faculties of Pharmacy and Medicine Number of units Nameplate rating per unit Number of units Nameplate rating per unit Number of units Nameplate rating per unit Number of units Nameplate rating per unit A. Hot water Space Heating Diesel Boilers 3 415-1364 kW 3 420 kW 2 990 kW 2 590 kW Electrical Boilers 15 3 kW 18 3 kW 6 3 kW - - B. Lighting Fluorescent Lamps 1,711 18-36 W 1,943 18-36 W 1,141 18-36 W 746 18-36 W Emergency Lamps 88 16 W 72 8 W 44 8 W 40 8 W C. Air Conditioning Chillers 1 11 kW 2 7.5 kW 3 187 kW 2 11,27 kW Split Units 36 2 kW 35 3.5 kW 3 3.5 kW 8 3.5 kW D. Hot water Pumps 14 1.1-3 kW 9 4-7.5 kW 24 0.75-11 kW 10 0.2-0.6 kW E. Compressors 1 4 kW 1 4 kW - - 1 4 kW F. Refrigerators 13 300 W 18 300 W 8 300 W 12 300 kW G. Elevators 2 11 kW 4 8 kW 2 11 kW 3 75 kW 37 3.4.3 Electricity bills The university receives its electric utility service from Nablus Municipality. Table 3.4 shows how the electrical energy consumption is varied with months, and the energy utilization index (EUI); dividing the kWh by the faculties areas. Table (3.4): Electrical energy use and cost for the university faculties Month Faculty of Engineering Faculties of Science, and IT Faculty of Fine Arts Faculty of Pharmacy Consump. (kWh) Cost (NIS) EUI (kWh/m2) Consump. (kWh) Cost (NIS) EUI (kWh/m2) Consump. (kWh) Cost (NIS) EUI (kWh/m2) Consump. (kWh) Cost (NIS) EUI (kWh/m2) January 14500 9669 1.13 42500 28345 2.2 24000 16006 1.96 6720 4480 0.87 February 20500 13671 1.60 46000 30680 2.38 29000 19341 2.38 9120 6081 1.18 March 29000 20298 2.26 57000 39898 2.96 39500 27648 3.24 12480 8734 1.62 April 26000 18198 2.03 55500 38848 2.88 30500 21348 2.5 11520 8062 1.49 May 22000 16055 1.72 45000 32845 2.33 25500 18610 2.09 8400 6127 1.09 June 20500 14960 1.60 45000 32845 2.33 40500 29560 3.32 8880 6477 1.15 July 25000 18245 1.95 59000 43065 3.06 32000 23355 2.62 9120 6652 1.18 August 21000 15325 1.64 47500 34670 2.46 26500 19340 2.17 9840 7178 1.27 September 26000 18975 2.03 46500 33940 2.41 29500 21530 2.42 8640 6302 1.12 October 21000 15325 1.64 58500 42700 3.03 27000 19705 2.21 11760 8580 1.52 November 24500 17880 1.91 58500 42700 3.03 29000 21165 2.38 10800 7879 1.4 December 21500 15690 1.68 41000 29925 2.13 27500 20070 2.25 9840 7183 1.3 Total 271,500 194,291 602,000 430,461 360,500 257,678 117,120 83,735 38 Figure 3.2 shows the electrical energy consumption in kWh variations with respect to time in months, for the university faculties. Ja nu ar y Fe br ua ry M ar ch Ap ril M ay Ju ne Ju ly Au gu st Se pt em pe r O ct ob er N ov em be r D ec em be r Science0 10000 20000 30000 40000 50000 60000 Months KW h/ ye ar Electrical Energy Consumption Science Fine Arts Engineering Pharmacy Figure (3.2): Electrical energy consumption for the university faculties Then another type of energy which is consumed by the faculties, is the diesel burned in boilers to produce hot water for space heating in winter, table 3.5 shows the diesel consumption around the months. Table (3.5): Diesel consumption and cost for the university faculties Faculty of Engineering Faculty of Science Faculty of Fine Arts Faculty of Pharmacy Fuel type Diesel Diesel Diesel Diesel Total cost (winter season) 198,000 NIS 247,500 NIS 222,750 NIS 198,000 NIS Number of consumed liters 36,000 liters 45,000 liters 40,500 liters 36,000 liters Figure 3.3 Illustrates the percentage of energy cost distribution for electricity and fuel as a source of energy, for the university faculties. kW h/ m on th 39 Figure (3.3): Energy cost distribution (elect. vs. fuel) 3.4.4 Weekly load curve The relationship of power supplied to the time of occurrence, illustrates the varying magnitude of the load during one week called weekly load curve. The weekly load curve is good tool for load management to achieve many benefits: 1. Demonstrates load distribution in a facility during one week. 2. Facility management can redistribute load to suit transformers and cables capacities. 3. Facility management can redistribute load to avoid maximum demand penalty, which is charged for monthly maximum load occurs during system peak load period. The weekly load curves for the university faculties were measured by using the Energy Analyzer apparatus, as shown in the next figures 3.4, 3.5, 3.6, and 3.7, referred to appendix 3. 56% 44% 70% 30% 60% 40% 36% 64% 0% 20% 40% 60% 80% 100% Engineering Science Fine Arts Pharmacy Energy Cost Distribution (Elect. Vs. Fuel) Diesel Electricity 40 Faculty of Engineering 0 20000 40000 60000 80000 100000 120000 140000 160000 180000 0 3: 08 :0 0 P M 1 0: 08 :0 0 P M 0 5: 08 :0 0 A M 1 2: 08 :0 0 P M 0 7: 08 :0 0 P M 0 2: 08 :0 0 A M 0 9: 08 :0 0 A M 0 3: 08 :0 0 P M 1 0: 08 :0 0 P M 0 5: 08 :0 0 A M 1 2: 08 :0 0 P M 0 7: 08 :0 0 P M 0 2: 08 :0 0 A M 0 9: 08 :0 0 A M 0 4: 08 :0 0 P M 1 1: 08 :0 0 P M 0 6: 08 :0 0 A M 0 1: 08 :0 0 P M 0 8: 08 :0 0 P M 0 3: 08 :0 0 A M Time (One Week) W ,V A ,V A R St/Avg (VA) Pt/Avg (W) Qt/ Avg (VAR) Figure (3.4): Weekly load curve for the faculty of Engineering Faculties of Science, IT and Optometry 0 50000 100000 150000 200000 250000 300000 1 0: 45 :0 0 AM 0 3: 45 :0 0 PM 0 8: 45 :0 0 PM 0 1: 45 :0 0 AM 0 6: 45 :0 0 AM 1 1: 45 :0 0 AM 0 4: 45 :0 0 PM 0 9: 45 :0 0 PM 0 2: 45 :0 0 AM 0 7: 45 :0 0 AM 1 2: 45 :0 0 PM 0 5: 45 :0 0 PM 1 0: 45 :0 0 PM 0 3: 45 :0 0 AM 0 8: 45 :0 0 AM 0 1: 45 :0 0 PM 0 6: 45 :0 0 PM 1 1: 45 :0 0 PM 0 4: 45 :0 0 AM Time (One Week) W ,V A ,V A R St/ Avg (VA) Pt/ Avg (W) Qt / Avg (VAR) Figure (3.5): Weekly load curve for the faculty of Science Faculties of Fine Arts, Graduate Studies and Law 0 20000 40000 60000 80000 100000 120000 140000 1 0: 09 :0 0 AM 0 7: 09 :0 0 PM 0 4: 09 :0 0 AM 0 1: 09 :0 0 PM 1 0: 09 :0 0 PM 0 7: 09 :0 0 AM 0 4: 09 :0 0 PM 0 1: 09 :0 0 AM 1 0: 09 :0 0 AM 0 7: 09 :0 0 PM 0 4: 09 :0 0 AM 0 1: 09 :0 0 PM 1 0: 09 :0 0 PM 0 7: 09 :0 0 AM 0 4: 09 :0 0 PM 0 1: 09 :0 0 AM 1 0: 09 :0 0 AM 0 6: 09 :0 0 PM Time (One Week) W ,V A ,V A R St/ Avg (VA) Pt/ Avg (W) Qt / Avg (VAR) Figure (3.6): Weekly load curve for the faculty of Fine Arts Faculties of Pharmacy and Medicine 0 10000 20000 30000 40000 50000 60000 70000 80000 1 1: 26 :0 0 A M 0 4: 06 :0 0 P M 1 2: 06 :0 0 A M 0 8: 06 :0 0 A M 0 4: 06 :0 0 P M 1 2: 06 :0 0 A M 0 8: 06 :0 0 A M 0 4: 06 :0 0 P M 1 2: 06 :0 0 A M 0 8: 06 :0 0 A M 0 4: 06 :0 0 P M 1 2: 06 :0 0 A M 0 8: 06 :0 0 A M 0 4: 06 :0 0 P M 1 2: 06 :0 0 A M 0 7: 16 :0 0 A M 0 8: 06 :0 0 P M 0 4: 06 :0 0 A M Time (One Week) W ,V A ,V A R St/ Avg (VA) Pt/ Avg (W) Qt / Avg (VAR) Figure (3.7): Weekly load curve for the faculty of Pharmacy 41 3.4.5 Data collection 3.4.5.1 Boilers There are ten boilers in the university, with different capacities, used for space heating in winter season, three of them is out of service. In order to determine the efficiency of these boilers we used the apparatus called Combustion Analyzer, and the measured data from the exhausted flue gas in the stack is illustrated in table 3.6. Table (3.6): Boilers flue gas data measured at university faculties Faculty of Engineering Faculties of Science, IT and Optometry Faculty of Fine Arts Faculty of Pharmacy Boiler 1 Boiler 2 Boiler 1 Boiler 2 Boiler 3 Boiler Boiler Temperature (oF) 413 304 260 252 224 386 264 O2% 6.9 4.4 4 9.1 7.4 10.9 6.2 CO2% 10 12.3 8.2 7.7 9.8 6.5 11 CO% 9 2 6 2 52 8 4 Excess air % 45 24 21 72 49 98 39 Losses% 15.8 4.6 10.6 12.2 10.5 18.8 11.5 NOx (ppm) 60 85 99 60 68 40 65 SOx (ppm) 0 0 0 0 0 0 0 Efficiency % 84.2 88.4 89.4 87.8 89.5 81.2 88.5 3.4.5.2 HVAC distribution system The university faculties uses an electrical chillers for space cooling in some areas, these chillers consists of an indoor unit and an outdoor unit, the outdoor unit contains a compressor, condenser, fans, and motors; the indoor unit consists of an evaporator and a flow control device, the chillers specifications are illustrated in tables 3.7, and 3.8. 42 Table (3.7) Chillers nameplate Faculty of Engineering Compressor Motor Qty Volt Hz Ph LRA.EA Amp.EA 4 380 50 3 130 29 Condition Fan Motor Qty Volt Hz Ph kW.Ea FLA.EA 2 380 50 3 11 3 Coil Test Pressure 450 Psig Refrigerant R-22 Faculties of Science, IT and Optometry Compressor Motor Qty Volt Hz Ph LRA.EA Amp.EA 1 380 50 3 145 32 Condition Fan Motor Qty Volt Hz Ph kW.Ea FLA.EA 1 380 50 3 75 2 3 Coil Test Pressure 450 Psig Refrigerant R-22 Faculties of Pharmacy and Medicine Compressor Motor Qty Volt Hz Ph LRA.EA Amp.EA 3 380 50 3 145 32 Condition Fan Motor Qty Volt Hz Ph kW.Ea FLA.EA 2 380 50 3 11 3 Coil Test Pressure 450 Psig Refrigerant R-22 Table (3.8) Chillers nameplate (other types) Chiller specifications Faculties of Pharmacy and Medicine Faculties of Fine Arts, Graduate Studies and Law Model HAE 251 PH 100 V / Ph / Hz 400 / 3 / 50 400 / 3 / 50 Max Absorption 44 322 Power 27 kW 187 kW Refrigerant R-22 R-22 Refrigerant Pressure 26 BAR 28 BAR Water Pressure 6 Bar 10 Bar Water Temperature 65 ºC 90 ºC 3.4.5.3 Power factor improvement The average power factor measured by Energy Analyzer for one week was 0.96, for all faculties of the university. Thus, there is no required action for power factor improvement. Figure 3.8, 3.9, 3.10, and 3.11 illustrates the existed average power factor for each faculty, referred to appendix 3 43 Power Factor Analysis 0 0.2 0.4 0.6 0.8 1 1.2 0 3: 08 :0 0 PM 1 0: 08 :0 0 PM 0 5: 08 :0 0 A M 1 2: 08 :0 0 PM 0 7: 08 :0 0 PM 0 2: 08 :0 0 A M 0 9: 08 :0 0 A M 0 3: 08 :0 0 PM 1 0: 08 :0 0 PM 0 5: 08 :0 0 A M 1 2: 08 :0 0 PM 0 7: 08 :0 0 PM 0 2: 08 :0 0 A M 0 9: 08 :0 0 A M 0 4: 08 :0 0 PM 1 1: 08 :0 0 PM 0 6: 08 :0 0 A M 0 1: 08 :0 0 PM 0 8: 08 :0 0 PM 0 3: 08 :0 0 A M Time (One Week) P. F Pft+ Avg () Power Factor Analysis 0.86 0.88 0.9 0.92 0.94 0.96 0.98 1 0: 45 :0 0 AM 0 3: 45 :0 0 PM 0 8: 45 :0 0 PM 0 1: 45 :0 0 AM 0 6: 45 :0 0 AM 1 1: 45 :0 0 AM 0 4: 45 :0 0 PM 0 9: 45 :0 0 PM 0 2: 45 :0 0 AM 0 7: 45 :0 0 AM 1 2: 45 :0 0 PM 0 5: 45 :0 0 PM 1 0: 45 :0 0 PM 0 3: 45 :0 0 AM 0 8: 45 :0 0 AM 0 1: 45 :0 0 PM 0 6: 45 :0 0 PM 1 1: 45 :0 0 PM 0 4: 45 :0 0 AM Time (One Week) P. F Pfti+ Avg () Power Factor Analysis 0.84 0.86 0.88 0.9 0.92 0.94 0.96 0.98 1 1 0: 09 :0 0 AM 0 6: 09 :0 0 PM 0 2: 09 :0 0 AM 1 0: 09 :0 0 AM 0 6: 09 :0 0 PM 0 2: 09 :0 0 AM 1 0: 09 :0 0 AM 0 6: 09 :0 0 PM 0 2: 09 :0 0 AM 1 0: 09 :0 0 AM 0 6: 09 :0 0 PM 0 2: 09 :0 0 AM 1 0: 09 :0 0 AM 0 6: 09 :0 0 PM 0 2: 09 :0 0 AM 1 0: 09 :0 0 AM 0 6: 09 :0 0 PM 0 2: 09 :0 0 AM 1 0: 09 :0 0 AM 0 5: 09 :0 0 PM Time (One Week) P. F Pfti+ Avg () Power Factor Analysis 0.88 0.9 0.92 0.94 0.96 0.98 1 1.02 1 1: 26 :0 0 AM 0 3: 06 :0 0 PM 1 0: 06 :0 0 PM 0 5: 06 :0 0 AM 1 2: 06 :0 0 PM 0 7: 06 :0 0 PM 0 2: 06 :0 0 AM 0 9: 06 :0 0 AM 0 4: 06 :0 0 PM 1 1: 06 :0 0 PM 0 6: 06 :0 0 AM 0 1: 06 :0 0 PM 0 8: 06 :0 0 PM 0 3: 06 :0 0 AM 1 0: 06 :0 0 AM 0 5: 06 :0 0 PM 1 2: 06 :0 0 AM 0 7: 06 :0 0 AM 0 6: 06 :0 0 PM 0 1: 06 :0 0 AM 0 8: 06 :0 0 AM Time (One Week) P. F Pfti+ Avg () [ Figure (3.8): Average power factor measured at the Engineering faculty Figure (3.9): Average power factor measured at the Science faculty Figure (3.10): Average power factor measured at the Fine Arts faculty Figure (3.11): Average power factor measured at the Pharmacy faculty 44 3.4.5.4 Lighting system A lighting system is an integral part of a building’s architectural design, and interacts with the shape of each room, its furnishings, and the level of natural light. There is great potential for saving electricity, reducing the emission of greenhouse gases associated with electricity production, and reducing consumer energy costs through the use of more efficient lighting technologies as well as advanced lighting design practices. Lighting averages 45% of the university building's total electrical demand. Lighting at the university according to the measurements taken by the Extech Data logging light meter, and comparing them with the standards (appendix 1) are very excessive in many areas. Appendix 2 illustrates the existing lighting system, the luminance in each area in the university, and the recommended conditions for each area are also presented. 45 CHAPTER FOUR ENERGY AUDIT IN DIFFERENT FACULTIES OF THE UNIVERSITY 46 Chapter Four Energy Audit in Different Faculties of the University 4.1 Introduction As mentioned in the previous chapter, four faculties were audited and analyzed in this study. The data were collected using measurement instrumentation and through effective estimation based on sound engineering judgment. The measurements instruments used for measuring and collecting data were: • The energy analyzer equipment: It was installed on each electrical board of the facility for power measurements and energy consumed and for determination of the power factor. • Combustion analyzer equipment: It was used on the boiler's chimney for determination of the combustion efficiency, excess air percentage, flue gas temperature, O2 and CO2. • Thermometer: For temperatures measurement. • Lux meter: For lighting illumination measurements. Evaluation of alternative energy conservation measures based on the evaluation of energy use pattern of the buildings, several energy conservation measures (ECMs) were analyzed. Energy conservation measures were studied in different energy systems; lighting system, cooling system, and heating system. Also they were classified into the three categories of: 47 • No cost measures (low return): These are measures that can be implemented through operational and behavioral means without the need for system or building alterations and, therefore, do not require extra cost for their implementation. • Low cost measures (medium return): These are measures that can be implemented for building alterations or modifications and thus, extra but low cost is required for their implementation. • Major investment measures (high return): These measures require major financial investment for their implementation. They can be implemented through system renovation or retrofitting to the building or for new similar projects. 4.2 Heating System Saving Opportunities A large fraction of a facility’s total energy usage begins in the boiler plant. The cost of boiler fuel is typically the largest energy cost of a facility, or the second largest. For this reason, a relatively small efficiency improvement in the boiler plant may produce greater overall savings than much larger efficiency improvements in individual end users of energy. Also, most boiler plants offer significant opportunities for improving efficiency [17]. The main efficiency measures is to reduce boiler excess air. Excess air is the extra air supplied to the burner beyond the air required for complete combustion. Excess air is supplied to the burner because a boiler firing without sufficient air or "fuel rich" is operating in a potentially 48 dangerous condition. Therefore, excess air is supplied to the burner to provide a safety factor above the actual air required for combustion. The more air is used to burn the fuel, the more heat is wasted in heating this air rather than in producing steam. Air slightly in excess of the ideal stochiometric fuel/air ratio is required for safety, and to reduce NOx emissions, but approximately 15% is adequate [17]. Poorly maintained boilers can have up to 140% excess air, but this is rare. Reducing this boiler back down to 15% even without continuous automatic monitoring would save 8% of total fuel use. A rule of thumb often used is that boiler efficiency can be increased by 1% for each 15% reduction in excess air or 40°F (22°C) reduction in stack gas temperature [17]. The apparatus used to measure the boilers combustion efficiency was "Combustion Analyzer" as mentioned before, in tables 3.6. The boiler efficiency and excess air before and after controlling the excess air are illustrated in tables 4.1, 4.2, 4.3, and 4.4: Table (4.1): Excess air and efficiency for the faculty of Engineering boilers Engineering faculty Before controlling After controlling Boiler (1) Excess Air (%) 45 11 Efficiency (%) 84.2 87.2 Boiler (2) Excess Air (%) 24 10 Efficiency (%) 88.4 89.2 49 Table (4.2): Excess air and efficiency for the faculty of Science boilers Science faculty Before controlling After controlling Boiler (1) Excess Air (%) 21 10 Efficiency (%) 89.4 90.4 Boiler (2) Excess Air (%) 72 12 Efficiency (%) 87.8 90.1 Boiler (3) Excess Air (%) 49 11 Efficiency (%) 89.5 91 Table (4.3): Excess air and efficiency for the faculty of Fine Arts boilers Fine Arts faculty Before controlling After controlling Boiler Excess Air (%) 98 13 Efficiency (%) 81.2 87.5 Table (4.4): Excess air and efficiency for the faculty of Pharmacy boilers Pharmacy faculty Before controlling After controlling Boiler Excess Air (%) 39 10 Efficiency (%) 88.5 89.9 Figure 4.4 support the previous tests, and shows the relation between the percent of the flue gas oxygen, the percent of excess air and the combustion efficiency. 50 Figure (4.1): Combustion efficiency chart for #6 fuel oil To compute the saving achieved by this efficiency improvement, the fuel consumption should be known, based on the faculties diesel bills the yearly consumption cost is known, then the next equation could be used to estimate the saving: Saving = k × [1- (η before /η after )]………………….4.1 Where: k = annual fuel usage by boiler, liters/yr. η1 = combustion efficiency before improvement. η2 = combustion efficiency after improvement. So by using equation 4.1, and taking the engineering faculty as an example to compute the saving we obtain that: Saving = k × [1- (η before /η after )] 51 = 36,000 × [1- (84.2 /87.2 )] = 36,000 × (0.0344) = 1,238.4 (liters/year). Knowing that each liter of diesel costs 5.5 NIS of energy, and approximately 10.5 kWh, we can compute the saving in (NIS/year), (kWh/year) respectively. Saving in NIS/year = 1,238.4 Liter × 5.5 (NIS/Liter) = 6,811.2 (NIS/year) By applying the previous equation on the other boiler in the engineering faculty we can achieve additional saving equal to 1,775.78 NIS, so the total saving are: 8,586.98 (NIS/year) Applying the previous scenario, and by using equation 4.1, we can calculate the saving in the other faculties. Table (4.5) Boilers saving for the university faculties Faculty Saving (kWh/year) Saving (NIS/year) Engineering 16,393.3 8,586.98 Pharmacy 5,886.6 3,083.45 Fine Arts 30,618 16,038 Science 25,076.8 13,135.46 Total 77,974.7 40,843.89 52 4.3 Cooling System Saving Opportunities The space cooling system in the university works by electrical energy; it covers about half of the total volume. The energy consumption by this system could be estimated by taking the total load for each faculty multiply by the total hours operating in the summer season. Total load = 36 unit × 1.8 kW + 1 chiller × 10.5 kW = 75 kW In diagnostic phase it was noticed that the temperature of the chiller were set on 9oC and it's too low, in the other hand the temperature of the cooled space were about 21oC, this means that there is a large amount of air leakage in the building because of opened windows or doors. Saving could be achieved by increasing the temperature that the chiller is set on, percentage of saving is calculated as follows: Percentage saving = [(Tout - Texisting) – (Tout - Tsuggested)]/(Tout - Texisting)….4.2 Where: Tout: before cooling the space (30 oC) Texisting: the temperature in the room (21 oC) Tsuggested: suggested room temperature (24 oC) Percentage saving = [(30 – 21) – (30 – 24)] / (30 – 21) = 33% 53 Energy consumption saving = 0.33 × 75 kW × 600 h/year = 14,850 (kWh/year) Cost reduction = 0.73 × 14,850 = 10,840.5 (NIS/year) Table (4.6): HVAC saving for the university faculties Faculty Saving (kWh/year) Saving (NIS/year) Engineering 14,850 10,840.5 Pharmacy 19,764 14,427.7 Fine Arts 23,490 17,147.7 Science 31,135 22,728.5 Total 89,239 65,144.4 This energy saving opportunity is very attractive because it could be done without any initial investment cost, and the SPBP is immediately. 4.4 Lighting System Saving Opportunities By having an understanding of the lamps, ballasts, fixtures and control option available today as well as the techniques used to develop efficient lighting. Lighting can be produced that is energy efficient cost effective and yields a higher quality of light. Improvements in lighting efficiency can be obtained in the following areas: ECM # 1: Extra-lamps removal (no cost measure) According to illumination measurements shown in Appendix 2, it was found that values, which were measured at some areas, exceeds the standard illumination required for the certain areas or places as shown in Appendix 1. So removing extra lamps is recommended for the areas specified in Appendix 2. 54 In order to calculate the optimum number of fixtures and reducing the number of excessive lamps equation 4.3 was used: mu KK n A E N ××Φ× × = ………………….4.3 Where: N: number of units, E: illumination lm/m² (lux), A: area in m², n: number of lamps in the unit, Φ: luminous flux in lumen, K u: reflectance factor , and Km: maintenance factor. Table 4.7 illustrates the annual energy saving achieved upon the removal of the lamps specified in Appendix 2. Table (4.7): Annual energy saving achieved upon lamps removal specified in appendix 2 Lamp type # of lamps Saved demand kW Saved energy (kWh) Fluorescent 4677 110.939 157,418 With reference to Appendix 2, it is expected to achieve an annual energy saving of approximately 157,418 KWh upon removal of the specified lamps. The corresponding savings in electricity bills are calculated as shown in table 4.8, knowing that lamp removal doesn’t incur any costs from the university: Table (4.8): Annual cost saving achieved upon lamps removal specified in appendix 2 Energy saving Electric tariff Total saving in electricity bill Investment S.P.B.P 157,418 kWh/year 0.73 NIS/kWh 114,915 NIS/year 0 Immediate 55 ECM # 2: Installing reflectors in lamp fixture (medium cost measure) Reflectors are mirror-like devices that can be mounted inside existing fluorescent fixture to direct light out of the fixture more efficiently. These reflectors approximately double the light output of the lamp fixture. By installing reflectors in the fixtures, one lamp in every two lamp fixture can be disconnected [19]. Reducing the number of lamps will not appreciably decrease the light levels in the university. Ballast consumes energy whether the lamps are working or not, reducing the number of lamps by installing reflectors this will reduce the number of ballast used. Table 4.9 showing the energy savings results when installing reflectors. The following formula is used to calculate the energy used (kWh/year): Energy used = [wattage from lamps] × [wattage from ballasts] Energy used = (# of lamps × w/lamp × oper. hours/year)/1000 + 0.2 × (# of lamps × w/lamp × oper. hours/year)/1000....4.4 [18] Table (4.9): Annual energy savings results when installing reflectors Existing system Recommended system Lamp type watt # of lamps # of ballast Oper time Energy used kWh/y # of lamps # of ballast Energy used kWh/y Energy savings kWh/y FL 36 2*1766 3532 1500 288,87 1*1766 1766 114437 114437 From table 4.9, it is expected to achieve an annual energy saving of approximately 114,437 kWh upon installing reflectors in lamp fixtures in specified lamps. The corresponding savings are calculated as shown in table 4.10. 56 Table (4.10): Annual cost saving achieved upon the installing reflectors in lamp fixtures in specified lamps Energy saving Electric tariff Total saving in electricity bill # of fixtures Reflector cost Investment S.P.B.P 114,437 kWh/year 0.73 NIS/kWh 83,539 NIS/year 1766 100 NIS 176,600 NIS 2.1 Years ECM # 3: Installing high-efficiency lamps and ballasts (medium cost measure) The efficiency and output of fluorescent lamps varies depending on both the lamps itself and ballast installed. New ballast has been developed that has superior qualities over conventional wound choke ballast's (magnetic ballast). Electronic ballast offer some advantages such as, 20-30% energy reduction compared with conventional ballast, 50% longer service life of lamps, net power factor of 95%-99%, reduction in weight, cool operation, eliminates the annoying problems of light flicker and noise and this lead to an improvement in the quality of lighting [18]. The high efficient lamps (HOT5), 24W offer some advantages such as, longer life time 20,000 hours, 10-40% more light output than standard T8 lamps, and 2,700 out put lumen [18]. This opportunity recommends that if the university starts to phase out inefficient lighting lamps and ballast by replacing the lamps that bum out with high efficiency lamps, also replacing the magnetic ballasts that burn out with electronic ballasts. The power consumption by ballasts at the building can be reduced by 8 watt per 2-lamp fixture. Each ballast serves one lamp (36w). And saves 57 12 watt by one lamp. Tables 4.11, 4.12 shows the annual energy savings results due to replacing the ballasts and lamps. Table (4.11): Annual energy savings by installing high-efficiency electronic ballasts Fixture type # of fixtures # of ballasts Wattage reduction/ballast Oper. hours/yr Energy saved (kWh/yr) Faculty of Engineering FL/36/2 906 453 4 1800 3,261.6 Faculties of Science, IT and Optometry FL/36/2 1,436 718 4 1800 5,169.6 Faculties of Fine Arts, Graduate Studies and Law FL/36/2 786 393 4 1800 2,829.6 Faculties of Pharmacy and Medicine FL/36/2 404 202 4 1800 1,454.4 Total Energy Saved 12,715.2 Table (4.12): Annual energy saving achieved upon the replacement of the specified lamps Replaced lamp type Replace with # of Lamps Saved demand kW Annual operation hours Saved energy (kWh/year) FL 36 W HOT5 24 W 1,766 21.192 1800 38,145.6 With reference to tables 4.11 and 4.112, it is expected to achieve an annual energy saving of 50,860.8 kWh upon installing high-efficiency electronic ballasts, and high efficiency lamps. The corresponding savings are calculated as shown in table 4.13. Table (4.13): Annual cost saving achieved upon installing electronic ballasts, and high efficiency lamps Energy saving Total saving in electricity bill Price difference (elec. Pallast - mag. Ballast ) Price difference (24W lamp -36W lamp ) Investment S.P.B.P 50,860.8 kWh/y 37,128.4 NIS/year (80-10) = 70 NIS (15-5) = 10 NIS 141,280 NIS 3.8 years 58 ECM # 4: Domino Effect savings (no cost measure) In addition to the direct savings that results from the previous ECO's; an additional saving occurs through reduced air-conditioning demand; lower wattage means less heat, so the air conditioning units do less work to cool the conditioned areas. The air conditioning savings have been called the Domino Effect; it can be calculated using the Rundquist Method [18]. According to our local climate and the operating time in the building the air conditioning is used only in summer season about 14 weeks per year. year theof 27%%100 year / weeks52 weeks14 =× In this opportunity the air conditioned areas is computer labs, conference rooms, and head of department rooms, the Domino Effect Energy Savings (DEES) can be calculated in each of the previous ECO's as follows: (DEES) = (Fraction of year in cooling season × 0.33× total energy saving from the previous ECO's in the conditioned areas)…...4.5 [18] Table 4.14 shows the Domino Effect Energy Savings (DEES), for the conditioned areas that mentioned before. 59 Table (4.14): Domino Effect energy savings (DEES) Area # ECO's Energy saved kWh/yr Fraction of cooling season DEES kWh/yr Faculty of Engineering G0030 ECO#1 9,690 0.27 863.379 Faculties of Science, IT and Optometry G360 ECO#1 7580.2 0.27 699.453 Faculties of Fine Arts, Graduate Studies and Law 20 ECO#1 870.4 0.27 77.552 Faculties of Pharmacy and Medicine G0030 ECO#1 3,450 0.27 207.395 Total Energy Saved 1,847.78 From table 4.14, it is expected to achieve an annual energy saving of approximately 1,847.78 kWh upon Domino Effect Energy Savings (DEES). The corresponding savings are calculated as shown in table 4.15. Table (4.15): Domino Effect cost savings (DECS) Energy saving Electricity tariff Total saving in electricity bill Investment S.P.B.P 1,847.78 kWh/year 0.73 NIS/kWh 1,348.88 NIS/year 0 Immediate 4.5 Summary of the Saving Opportunities Table 4.16 illustrates the saving opportunities summary for An_Najah National University, that includes the annual saving in kWh, the annual cost saving, the annual Co2 reduction, and the simple payback period for each energy conservation measure. 60 Table (4.16): Summary of the saving opportunities Opportunity Description Energy saved (kWh/year) Cost reduction (NIS/year) Opportunity implementation cost (NIS) Equivalent kg of CO2 reduction S.P.B.P Boiler combustion efficiency Increasing boiler combustion efficiency by controlling the amount of excess air. 77,974.7 40,843.89 No cost 84,212.67 Immediately Space cooling system Saving could be achieved by changing the temperature that the system is set on. 89,239 65,144.4 No cost 96,378.12 Immediately Lamps removal Saving could be achieved by removing unnecessary lamps. 157,418 114,915 No cost 170,011.44 Immediately Lamp reflectors Saving could be achieved by installing reflectors for fixtures. 114,437 83,539 176,600 123,591.96 2.1 years High-Efficiency lamps and ballasts Saving could be achieved by replacing old lamps with high efficient lamps, and magnetic ballasts with electronic ballasts. 50,860.8 37,128.4 141,280 54,929.66 3.8 years Domino Effect Saving could be achieved by reducing the air-conditioning demand. 1,847.78 1,348.88 No cost 1,995.60 Immediately Total 491,777.28 342,919.57 317,880 531,119.45 61 The energy cost before and after improvements which obtained from table 4.16 are illustrated in figure 4.2, also the percentage of energy saving for each energy conservation measures shown in figure 4.3. 0 200000 400000 600000 800000 1000000 Co st (N IS ) Heating System Lighting System Cooling System Energy Cost Before and After Improvements Energy Cost After Improvements Actual Energy Cost Figure (4.2): Energy cost before and after improvements Percentage of Energy Cost Saving by ECM 12% 19% 34% 24% 11% 0% Boiler Efficiency Saving Space Cooling Saving Lamps Removal Saving Lamps Reflector Saving High Efficiency Lamps and Ballasts Saving Domino Effect Saving Figure (4.3): Percentage of energy cost saving by ECM 62 CHAPTER FIVE ENERGY CONSERVATION SOFTWARE DEVELOPMENT 63 Chapter Five Energy Conservation Software Development 5.1 Introduction In the previous chapter, we had illustrated the methods employed in energy conservation, transforming them into mathematical models, which used to find the total energy saving from each opportunity in our study, and crowning that in this chapter, by designing a software in which all energy conservation calculations are accomplished on universities or any other facilities, printing the outcome in specific tables, with each study per se, in addition to a list of final consequences that indicates all forms of energy saving in our study. Utilizing the computer softwares instead of manual calculations has numerous beneficial effects, including: - Tabulating large quantities of energy use data. - Minimizes calculation errors. - Provides reliable and neatly organized data for use in analysis and post- retrofit troubleshooting. - Pro-rating the data so as to provide calendar-month consumption figures (as opposed to varying-length billing periods). - Showing recent trends in energy use accounting for savings achieved by an energy retrofit program, including documenting and adjusting for the effects of weather and other independent variables. 64 5.2 Software Components The energy conservation software in universities, includes a set of partial programs to certain study cases illustrated in chapter four. It includes lighting, air-conditioning, improving the power factor, raise the boilers efficiency and recover the expense of capital. The main data screen is shown in figure 5.1. Figure (5.1): Energy management program main data screen display The list design block diagram of the main data screen display is shown in figure 5.2. Since they are available in the user interface for choosing any process to be implemented. It is needless to say that it is not crucial to process all the cases in each study. On the contrary we could choose any case study independently according to subject matter. 65 Figure (5.2): Block diagram of the main data screen display 66 5.3 Software Language In designing and programming this software we use Microsoft Office Excel 2007, which is one of the strongest softwares, used to create and format spreadsheets, analyze and share information to make more informed decisions. With the Microsoft Office Fluent user interface, rich data visualization, and Pivot table views, professional-looking charts are easier to create and use. Microsoft Office Excel 2007, combined with Excel Services, a new technology provides significant improvements for sharing data with greater security. We can share sensitive information more broadly with enhanced security with other partners. By sharing a spreadsheet using Office Excel 2007 and Excel Services, we can navigate, sort, filter, input parameters, and interact with Pivot table views directly on the web browser [20]. A valuable aspect of Excel is the ability to write code using the programming language Visual Basic for Applications (VBA). With this code any function or subroutine that can be set up in a Basic or like language can be run using input taken from the spreadsheet proper, and the results of the code are instantaneously written to the spreadsheet or displayed on charts [20]. 5.4 Energy Conservation Measures Flow Charts We are going to transform the most important methods of energy conservation in universities which we illustrated in chapter four, into mathematical models to put its flow charts. so we can implement the case study on our facility and others in general. 67 We recall that the process of modeling on all issues that can be formulated in the form of mathematical calculations. There remains some issues that are on the suggestions and advice can be implemented purely administrative procedures. We note here that the method of modeling is to turn every issue into two parts, one containing various kinds of information available (nominal, measured, extracted from the tables, and virtual), and the second contains the accounts according to the model mathematical formulas for each issue. 5.4.1 Lighting system (Lumen Method) This method is based upon utilization factor, which is used to determine and calculate the number of fixtures necessary to achieve an average luminance. It is also a quick method to get an overview of the necessary number of fixtures in the room to have a good opportunity to reduce number of fixtures. Lumen Method calculation input requirements: - Physical characteristics of the room, including length, width, and height. - Ceiling, wall, and floor reflectance's (% of light reflected by the room surface). - Work plane height (i.e. desk height or height above the floor at which the visual work is to be performed). - Distance from the work plane to the fixtures. 68 - Coefficient of utilization (Cu) of the fixtures: This value depends on the design of the fixtures and the characteristics of the space where the fixtures is located. - Maintenance factor (Km): May be either recoverable due to maintenance of lighting system and room surfaces, lamp depreciation, ballasts factors, and thermal application effect. The overall of maintenance factor range from 0.65-0.85 for ballasted lighting systems and from 0.75-0.95 for most incandescent systems. The flow chart of the lumen Method main function is shown in figure 5.3. 69 Figure (5.3): Flow chart of Lumen Method function 70 Also the Lighting Distribution is shown in figure 5.4. Figure (5.4): Flow chart of Lumen Method lighting distribution 71 5.4.2 Heating system This method is based mainly upon the boiler efficiency and its fuel consumption. The measures used is controlling the excess air which is the most important tool for managing the energy efficiency and atmospheric emissions of a boiler system. Heating system calculation input requirements: - Physical characteristics of the building, including area, number of floors, floors area and height, and building envelop. - Exterior doors and windows, types and orientation. - Boilers annual fuel consumption, fuel type and price. - Boiler stack gases characteristics, temperature, percent of oxygen and excess air, combustion efficiency and losses. - Combustion efficiency after improvements (controlling excess air). The flow chart of the heating system main function in figure 5.5, illustrates all steps required for calculating the saving and the simple payback period. 72 Figure (5.5): Flow chart of heating system function 73 5.4.3 Cooling system This method is based upon the number of air conditions, chillers and their set point temperatures. The measures used is to controlling the set point temperature of the air condition and the chiller systems to suit the indoor climate, depending upon the ambient temperature, and the seasonal operation hours. Cooling system calculation input requirements: - Physical characteristics of the building, including area, number of floors, floors area and height, and building envelop. - Exterior doors and windows, types and orientation. - Number of Air conditions, chillers, and their rated power. - Indoor, ambient, and set point temperatures . - Seasonal operation hours . - Electric tariff rate. The flow chart of the cooling system main function in figure 5.6, illustrates all steps required for calculating the saving and the simple payback period. 74 Figure (5.6): Flow chart of cooling system function 75 5.4.4 Power factor improvement This method is based upon measuring power factor in the facility to make sure that is equal or more than 92%. Because low power factor is expensive and inefficient, and also reduces the electrical system’s distribution capacity by increasing current flow and causing voltage drops. Power factor improvement calculation input requir